Welcome to IPC's collection of technical papers presented at conferences since 2002. You can search by author, title and keyword. You can also search for keywords and topics in the Tag field. Access to the papers is reserved for IPC members.

Private Wireless Networks for Digital Transformation of Manufacturing

Description To drive digital transformation and leverage the power of data through analytics, machine learning, and artificial intelligence, enterprises need secure networks that provide mobility, real time visibility to operational data, and the ability to instantly communicate with “man or machine” via voi .. weiterlesen
Author(s)
Aroon Tungare, Tom Zurawski, Marc Metteauer, Steve Wilson
Event
IPC APEX EXPO 2023

Raising the Level of Supply Chain Trust for the Future Factory

Description Recently, there has been an increase in production stoppages due to cyber-attacks on suppliers. Criminals attack the weakest point of your supply chain. .. weiterlesen
Author(s)
Hiroyuki Watanabe
Event
IPC APEX EXPO 2023

A New Approach to Conformal Coating Demonstrates Significantly Improved Ruggedization Performance

Description IPC-TR-587 technical report, ‘Conformal Coating Material and Application ‘‘State of the Industry’’ Assessment’ [1] outlines an IPC study of major conformal coating types, coating application techniques, and coating cure technologies, characterizing the final film thickness on common component sur .. weiterlesen
Author(s)
Phil Kinner, Beth Turner, Chris Allen
Event
IPC APEX EXPO 2023

An Efficient and Innovative Cleaning Solution with Low Environmental Impact

Description Contamination of electronic assemblies can occur at any process steps and can be of different natures such as oxides, organic residues, or dusts. Those contaminations could reduce the reliability of PCBA through time. .. weiterlesen
Author(s)
Laura LeComte, Christophe Dehon
Event
IPC APEX EXPO 2023

New Resin Systems used to Solve Circuit Board Fabrication Issues

Description As new materials have been developed over the last few years, including the increasing use of thinner dielectrics and spread glass to help improve electrical performance, new issues have been introduced into the fabrication process. .. weiterlesen
Author(s)
Steve Schow, Bob Gosliak, Thomas McCarthy
Event
IPC APEX EXPO 2023

Contributing Factors to the Reliability of Buried Vias in High-Density Interconnect PCBs

Description In recent years, most research on high-density interconnect (HDI) PCBs focused on microvias. .. weiterlesen
Author(s)
Maarten Cauwe, Chinmay Nawghane, Marnix Van De Slyeke, Alexia Coulon, Stan Heltzel
Event
IPC APEX EXPO 2023

Prediction of Drop Impact Reliability for Electronics Using Finite Element Analyses

Description This paper presents some of the recent in-situ studies of drop impact reliability for electronic equipment using Finite Element Analyses. The work covers simulation methods, verification with test data, and failure modes. Three major aspects triggered this investigation. .. weiterlesen
Author(s)
Marius Tarnovetchi, Robert Babula
Event
IPC APEX EXPO 2023

Risk Prediction of Electrochemical Migration on Electronic Control Units - A Practical Approach

Description Reliability testing applying surface insulation resistance (SIR) measurements to materials that are used for electronic devices is a fundamental task in the automotive industry. .. weiterlesen
Author(s)
Dr. Lothar Henneken
Event
IPC APEX EXPO 2023

Failure Analysis of High-Speed Cables Due to Molecular Degradation of Wire Insulation

Description Server hardware is often interconnected with high-speed, insulated copper cables to transfer data several meters or more between other servers, network hardware, and storage devices within datacenters. Over the last few decades, data transmission speeds have increased significantly. .. weiterlesen
Author(s)
Eric Campbell, Sarah Czaplewski, Mark Hoffmeyer
Event
IPC APEX EXPO 2023

CPH – The Hidden Loss

Description The surface mount technology (SMT) process is well known and mostly measured in terms of efficiency, cycle time (CT) and first time quality (FTQ). .. weiterlesen
Author(s)
Fernando Guedes
Event
IPC APEX EXPO 2023

Synchronizing the Stencil Printing Process for Successful Central Database Recipe Control

Description This paper will focus on the requirements needed to implement a central database for printer recipes and minimize setup time required to begin production. The SMT process works best the more we minimize the human intervention required. .. weiterlesen
Author(s)
Edward C. Nauss, Michael Butler
Event
IPC APEX EXPO 2023

Line Controller as Collaborative Agent to Orchestrate Processes and Taking Automation to the Next Level

Description SMT and electronics manufacturing industry experts are unanimously moving forward to have line controlling and automation in their digital transformation journey. .. weiterlesen
Author(s)
Danny Yeoh, Bryan Ng
Event
IPC APEX EXPO 2023

Investigation of the Electrochemical Reliability of Conformal Coatings Under High Voltage

Description The surface insulation resistance (SIR) of conformal coatings was investigated using increased stress by high voltage bias up to 1000V. Test boards had been prepared according to IPC-9202, using components withstanding high reverse bias voltage. .. weiterlesen
Author(s)
Heiko Elsinger, Andre Hahn, Zhiliang You, Lothar Henneken
Event
IPC APEX EXPO 2023

Low Outgassing and Ionic Content, High-Performance Light and Moisture Dual Curable Conformal Coating

Description Polymeric conformal coatings are used to improve and extend the reliability of printed circuit boards against environmental conditions. .. weiterlesen
Author(s)
Dr. Aysegul K. Nebioglu, Nilsa Moquette, Virginia Hogan
Event
IPC APEX EXPO 2023

Improvement of Via Connection Reliability by Thinning Electroless Copper Plating

Description In the latest IC substrate PCBs, via holes have downsized and these diameters have minimized below 10μm, which have led to the issues of connection reliability. .. weiterlesen
Author(s)
Hidekazu Homma, Naoki Okuno, Koji Kita, Ming-chun Hsieh, Zheng Zhang, Masahiko Nishijima, Rieko Okumura, Katsuaki Suganuma
Event
IPC APEX EXPO 2023

Requirements for Soldering Fluxes Research Using the B-53 Test Board

Description IPC J-STD-004B standard prescribes general requirements for the classification and testing of soldering flux for high qualify interconnections. This standard defines the classification of soldering materials through specifications of test methods and inspection criteria. .. weiterlesen
Author(s)
Mike Bixenman, Mark McMeen, Louis Diamond
Event
IPC APEX EXPO 2023

Analysis of Pull Force Test Results for Crimped Connections

Description Crimped electrical contact reliability is controlled through strict manufacturing processes and verifications, including pull force testing. Cable and wire harness assemblies’ standards provide the minimum pull force for reliable cables. .. weiterlesen
Author(s)
Alejandra Constante, Chris Fitzgerald, Alvin Boutte
Event
IPC APEX EXPO 2023

The Brave New World of PCB Design Validation – Cloud-Based DFM and Collaboration

Description Today’s electronics industry is grappling with increasing demand for more customized products, shorter development cycles, supply chain disruptions, and tighter margins. .. weiterlesen
Author(s)
Susan Kayesar
Event
IPC APEX EXPO 2023

AI-Based Design for Manufacturing in Selective Wave Soldering

Description The soldering of THT components through solder waves is a thermal process. However, current design rules, guidelines and guideline catalogs do not map the soldering heat requirement of a solder joint. .. weiterlesen
Author(s)
Reinhardt Seidel, Konstantin Schmidt, Andreas Reinhardt, Jörg Franke
Event
IPC APEX EXPO 2023

A Lower-Temperature Lead-Free Solder Paste for Wafer-Level Package Application that Outperforms SAC305

Description An In-containing mid-temperature solder paste (MTS) has been developed and successfully used in mobile phone board-stack soldering with a 200°C peak temperature profile [1]. .. weiterlesen
Author(s)
HongWen Zhang, Tyler Richmond, Huaguang Wang, Jie Geng, Christopher Nash, Jonas Sigfrid Sjoberg, Claire Hotvedt
Event
IPC APEX EXPO 2023

Energy Consumption Reduction Using Low-Temperature Solder Alloys

Description There has been increased interest in reducing energy consumption during SMT assembly over the past few years. Increasingly, the environmental, financial, and regulatory effects have been demanding new innovations. .. weiterlesen
Author(s)
Claire Hotvedt, Adam Murling, Jay Zhang
Event
IPC APEX EXPO 2023

Using Low CTE Materials to Manufacture Reliable Stacked Microvia Structures

Description In the last few years there have been concerns in the industry especially in the products requiring high reliability when using microvia structures. .. weiterlesen
Author(s)
Thomas McCarthy, Steve Schow
Event
IPC APEX EXPO 2023

High Density PCB Technology for High Reliability Applications Using Low CTE Material

Description The space- and other high reliability markets are continuously driven towards an increased use of deeply integrated electronics. The increasing demand for complexity and functionality results in the use of large package components with a high number of I/Os. .. weiterlesen
Author(s)
Joachim Verhegge, Jean-Claude Fabre, Thomas Löher, Nadia Ibellaatti
Event
IPC APEX EXPO 2023

Challenge: Sourcing ELIC Substrates in the U.S.

Description Every layer interconnect (ELIC) printed wiring boards (PWB) were sourced after D-coupon evaluation per IPC-TM-650 2.6.27B. U.S. and off-shore D-coupons were tested to assess reflow survivability, a prerequisite that demonstrates reliable copper interconnects. .. weiterlesen
Author(s)
Jerry Magera
Event
IPC APEX EXPO 2023

Effect of Aging on BGA Solder Strengths & Thermal Cycles for Low Temperature Hybrid Assembly

Description This paper presents two key aspects of reliability of ball grid array (BGA) technologies: one aspect for high-reliability and the other for commercial applications. .. weiterlesen
Author(s)
Reza Ghaffarian, Michael Meilunas
Event
IPC APEX EXPO 2023

Selectively Assembling High Value Components Based on Warpage in Order to Improve Reliability

Description Increasingly larger surface mount components are being developed in today’s SMT industry. With increasing footprints, maintaining acceptable warpage levels through reflow and/or real-world use is a growing challenge. Undoubtedly, efforts are made to mitigate warpage in both PCB and components. .. weiterlesen
Author(s)
Neil Hubble, Chance Rabun
Event
IPC APEX EXPO 2023

Real-time X-ray Video Imaging of Pb-Free Solders Under Simulated SMT Reflow

Description Raytheon Missiles and Defense, formed a L-Lead (Pb) to LF-Lead-free focus group to understand the metallurgical and manufacturing challenges to transition to a “pure” Pb-free metallurgical system for SMT surface mount technology CCA-circuit card assembly. .. weiterlesen
Author(s)
Norman J. Armendariz, PhD
Event
IPC APEX EXPO 2023

Integrating Functional High-Speed Testing into the Structural Testing Process in Manufacturing

Description Mainstream manufacturing testing strategies involve structural tests including optical inspection, structural defect finding, such as opens, shorts, missing and catastrophically defective components. .. weiterlesen
Author(s)
Louis Y. Ungar, Neil G. Jacobson, T. M. Mak
Event
IPC APEX EXPO 2023

Security, Data Archiving and CI/CD for Quality Inspection in Manufacturing Using Edge Computing

Description In recent years, Neural-Network based deep learning models has demonstrated high accuracy in object detection and classification in digital image processing. Manufacturing industry has successfully implemented prototypes and small-scale deployments to employ AI models for quality inspection. .. weiterlesen
Author(s)
Feng Xue, Jeff Komatsu, John Bacon, Aaron Civil, Julian Reyes, Christine Ouyang, Charisse Lu, Peter Westerink, Dingguo Xiong
Event
IPC APEX EXPO 2023

An AI Method for Early Detection of Failures Caused by Corrosion on Components During Assembly - Correlated to Field Failure Analysis Cases

Description Corrosion is the most dominant failure mode in electronic products. In many cases, the failure seed is corrosion contamination already on the soldering leads before the assembly that propagates over time and is accelerated by humidity, temperature, and acidity in the environment. .. weiterlesen
Author(s)
Eyal Weiss, Naveh Bartanah, Alon Shachar, Michael Dolkin
Event
IPC APEX EXPO 2023

High-Performance Phase Change Metal TIMs

Description For the last several years, we have seen an increase in liquid metal usage as a thermal interface material (TIM) in the semiconductor industry. .. weiterlesen
Author(s)
Miloš Lazić, Dr. Ricky McDonough
Event
IPC APEX EXPO 2023

Critical Factors for Minimizing Interfacial Resistance in Thermal Interface Material Applications

Description Thermal interface material (TIM) is an integral part of thermal management strategies for electronic applications. TIM is commonly used in between a heat generating component (e.g. microelectronic packaging) and a heat spreading component (e.g. .. weiterlesen
Author(s)
John Prindl, Dr. Rita Mohanty, Peter Jones
Event
IPC APEX EXPO 2023

A Fully Additive Approach for High-Density Interconnect Printed Circuit Boards

Description High-density interconnect printed circuit boards (HDI PCBs) technology is evolving to enable further miniaturization and functionality of electronics like smartphones, tablet computers, and wearable devices. .. weiterlesen
Author(s)
Roghayeh Imani, Sarthak Acharya, Jussi Putaala, Shailesh Chouhan, Juha Hagberg, Sami Myllymäki, Olli Nousiainen, Heli Jantunen, Jerker Delsing
Event
IPC APEX EXPO 2023

Thermal Stress Reliability of Stacked Microvias Fabricated with a Liquid Metal Ink Semi-Additive Process

Description Latent reliability issues with stacked filled microvia designs for complex printed circuit boards fabricated using subtractive-etch processes have been well-documented in recent years. This issue is broadly defined as a weak interface between the plated copper and the blind via target pad. .. weiterlesen
Author(s)
Gus Karavakis, Mike Carano
Event
IPC APEX EXPO 2023

Chemical and Microscopic Analyses of Laser Microvia Samples

Description Critical failures were found on laser-drilled microvias on printed wiring boards (PWBs). The copper-filled vias and their corresponding copper landing pads are on the order of 100 microns in diameter. .. weiterlesen
Author(s)
Gouri Radhakrishnan, Paul M. Adams, Andrew J. Clough, Albert Ugarte, Eric B. Frasco, Neil A. Ives, Shawn P. Ashley
Event
IPC APEX EXPO 2023

Controlling Recrystallisation in Plated Layers Through the Use of Additives

Description This work compares the influence of a plating additive that has been applied to a commercially available electroless copper system and how its use impacts the morphology of the overall final plated structure. .. weiterlesen
Author(s)
T. Bernhard, R. Massey, K. Klaeden, S. Zarwell, E. Steinhaeuser, S. Kempa, F. Bruening
Event
IPC APEX EXPO 2023

Reliability Impact of Frequent Power Cycles on Base Printed Wiring Boards High Density Packaging User Group (HDP)

Description The High Density Packaging (HDP) user group has completed a project to evaluate the impact on field reliability of more frequent thermal cycling over more narrow operating temperature ranges such as occur in today’s data center or cloud environments. .. weiterlesen
Author(s)
Karl Sauter, Joe Smetana
Event
IPC APEX EXPO 2023

Root Cause Analysis and Risk Assessment of a Multilayer Ceramic Capacitor Flexural Crack Propagating Fault

Description Failure of a printed circuit board assembly (PCBA) can occur because of design, manufacturing, mechanical, or electrochemical issues. A propagating fault is a severe failure mechanism in which smoke, electrical arcing, and/or thermal degradation occurs. .. weiterlesen
Author(s)
Jennifer Bennett, Eric Campbell, Jim Bielick, Mehdi Hamid, Kevin O’Connell
Event
IPC APEX EXPO 2023

Development of Low Loss Adhesive Film for Multilayer PTFE Substrate

Description Fluororesins such as PTFE, which have excellent low-dielectric properties, are used as substrates for high-capacity, high-speed transmission, and their application is increasingly promising in beyond 5G and 6G society. .. weiterlesen
Author(s)
Yusuke Watase, Tetsuro Iwakura, Masaki Yamaguchi
Event
IPC APEX EXPO 2023

Hybrid Adhesion Enhancement Systems and its Quality Control for Low Loss PCB Inner Layer Bonding

Description The search for novel adhesion promoters (AP) for inner-layer bonding of printed circuit boards that meet the requirements of high-frequency applications is driving the surface treatment industry away from established technologies and toward novel solutions that use chemical compounds as the prima .. weiterlesen
Author(s)
Christopher A. Seidemann, Thomas Thomas, Philipp Haarmann, Valentina Belova-Magri, Patrick Brooks, Wonjin Cho
Event
IPC APEX EXPO 2023

A Microvia Damage Model

Description An electrical model of a thermally damaged microvia has been constructed incorporating observations from electrical test, Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM), and electron backscatter diffraction (EBSD)(1,2). .. weiterlesen
Author(s)
Michael N. Lovellette
Event
IPC APEX EXPO 2023

High Resolution Physical Analyses of Microvia - Target Pad Interfaces

Description Open circuit failure in microvias is an important issue for critical device reliability yet remains poorly understood. .. weiterlesen
Author(s)
Scott Sitzman, Martin Leung, Eric Frasco, Zachary Lingley, Gary Stupian, James Parke, Shawn Ashley
Event
IPC APEX EXPO 2023

Soft and Pliable Circuit Boards Made with a Novel Thermoset Polymer

Description The ongoing COVID-19 pandemic has highlighted the importance of remote healthcare for the well-being of society. On-body devices designed to detect vital signals, dispense medications, and perform other functions should be soft and conformable to maximize comfort and effectiveness. .. weiterlesen
Author(s)
Tomohiro Fukao, Andy Behr, Tomoaki Sawada, Kazuhito Miyazaki, Takatoshi Abe, Ryuji Ozeki, Nobuyuki Koyama
Event
IPC APEX EXPO 2023

Process Considerations for Defluxing Ultra-Fine Pitch Die on CoWs

Description Heterogeneous integration has become one of the most important approaches in the semiconductor technology world. The process nodes are constantly shrinking from 16nm to 5nm and lower, with CMOS component speeds continuously increasing. .. weiterlesen
Author(s)
Ravi Parthasarathy
Event
IPC APEX EXPO 2023

Temperature Behavior of FR4 Substrates when Processing During Laser Depaneling

Description The use of modern laser systems for depaneling printed circuit boards can present many advantages as well as some challenges for the production engineer compared to conventional mechanical singulation methods. .. weiterlesen
Author(s)
Patrick Stockbruegger, Stephan Schmidt
Event
IPC APEX EXPO 2023

Moving Towards Failure-free and Higher Efficient PCB Depaneling Methods with Laser Technology

Description Increasing demands on printed circuit boards require new production methods. For years, lasers were mainly used for application with the highest accuracy requirements. .. weiterlesen
Author(s)
Lars Ederleh, Javier Gonzalez
Event
IPC APEX EXPO 2023

Understanding Electroless Nickel Thickness in ENIG and ENEPIG

Description IPC-4552 and IPC-4556 are industry performance specifications for ENIG (Electroless Nickel/Immersion Gold) and ENEPIG (Electroless Nickel/Electroless Palladium/Immersion Gold) as used for the surface finishes for printed wiring boards (PWBs). .. weiterlesen
Author(s)
Robert Weber
Event
IPC APEX EXPO 2023

Solvent Free Copper Extraction

Description Cupric chloride etchants are often used in PCB fabrication. They use Cu+2 to oxidize solid copper producing two Cu+ ions.[3] During operation, the etchant is overloaded with copper ions. To control concentration, an extraction system is implemented to remove excess copper. .. weiterlesen
Author(s)
Derek Lovejoy
Event
IPC APEX EXPO 2023

Enabling KCN-Free Stabilization for Mixed Reaction Gold Electrolytes

Description In the printed circuit board (PCB) industry, the surface finish acts as both protection layer and as active enabler for a broad variety of interconnecting techniques. The deposition of gold is one of the most common processes as it is applied in Ni/Au, Ni/Pd/Au, and Pd/Au finishes. .. weiterlesen
Author(s)
Britta Schafsteller, Robert Spreemann, Dirk Tews, Gustavo Ramos
Event
IPC APEX EXPO 2023

3D Printing of Plastic Structures onto PCBs for Circuit Protection Strategies

Description This paper describes the novel use of Fused Filament Fabrication (FFF) 3D-printing technology to create plastic, positioning and retaining structures directly onto the surface of standard FR4 printed circuit boards (PCBs). .. weiterlesen
Author(s)
Stanton F. Rak
Event
IPC APEX EXPO 2023