Wired for Change: Electronics Industry Sentiment on Sustainability
In January 2025, IPC International, Inc., the global electronics association, conducted an industry-wide sentiment survey to assess the state of sustainability efforts. Responses came from a
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Whitepaper
NAVIGATING E-MOBILITY SUSTAINABILITY: EVOLVING COMPLIANCE AND ESG REQUIREMENTS FOR ELECTRONICS SUPPLIERS
This two-part paper will explore how electronics suppliers within the e-mobility transportation sectors can address the exploding sustainability requirements. Part 1 contains background abou
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Whitepaper
Unlocking AI for Automated Optical Inspection
Artificial intelligence (AI) is the theory and development of computer systems able to perform tasks that normally require human intelligence. This includes visual perception and pattern rec
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Whitepaper
Why Double Materiality Assessments Matter: Compliance and Competitive Advantage
IPC International, Inc. recognizes the challenges and opportunities facing companies in the electronics industry in the evolving practice of sustainability, most notably, the obligations est
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Whitepaper
AI-BASED DATA CENTERS FOR THE UNITED STATES
As the United States turns to generative artificial intelligence (AI) to drive a wide range of manufacturing applications, it is critical to ensure the strength of assembly capabilities to r
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Whitepaper
ADVANCED PACKAGING TO BOARD LEVEL INTEGRATION – NEEDS AND CHALLENGES
HPC data center markets now demand components with the highest processing and communication rates (low latencies and high bandwidth, often both simultaneously) and highest capacities with ex
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Whitepaper
BUILDING ELECTRONICS BETTER: A PLAN TO ADDRESS THE WORKFORCE CHALLENGES FACING THE ELECTRONICS MANUFACTURING INDUSTRY
Electronics manufacturers globally report that their growth is constrained by an inability to recruit, onboard, retain, and upskill workers. This white paper presents a holistic view of the
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Whitepaper
BETTER ELECTRONICS BY DESIGN: NEXT GENERATION DESIGN NEEDS
In an ever-more automated, digitized, and connected world, electronic system design has evolved from a former novel concept to an absolute necessity; it now encompasses several highly skille
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Whitepaper
Complex Integrated Systems - The Future of Electronics Manufacturing
Complex integrated systems (CIS) combine different types of functions—e.g., digital, analog, optical, micro-mechanical, power-related, structural—in a single system to ensure the best soluti
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Whitepaper
OUTLOOK FOR DATA ANALYTICS IN THE ELECTRONICS MANUFACTURING INDUSTRY
The electronics manufacturing industry finds itself today in a moment of change driven by the convergence of multiple independent factors that all conspire to greatly challenge the status qu
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Whitepaper
ELECTRONIC DESIGN AND MANUFACTURING SUSTAINABILITY
Environmental sustainability is a driving force for both consumers and businesses across many industries; the electronic sector is no exception. Sustainability reporting standards are being
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Whitepaper
MAXIMIZING RETURNS: THE ROI OF TRAINING IN ELECTRONICS MANUFACTURING
The whitepaper Maximizing Returns: The ROI of Training in Electronics Manufacturing aims to provide a comprehensive analysis of how evaluating the return on investment (ROI) of training prog
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Whitepaper
Workforce Whitepaper
Electronics manufacturers globally report that their growth is constrained by an inability to recruit, onboard, retain, and upskill workers. This white paper presents a holistic view of the
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Whitepaper
Private Wireless Networks for Digital Transformation of Manufacturing
To drive digital transformation and leverage the power of data through analytics, machine learning, and artificial intelligence, enterprises need secure networks that provide mobility, real
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IPC APEX EXPO 2023
Raising the Level of Supply Chain Trust for the Future Factory
Recently, there has been an increase in production stoppages due to cyber-attacks on suppliers. Criminals attack the weakest point of your supply chain. However, little progress has been mad
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IPC APEX EXPO 2023
A New Approach to Conformal Coating Demonstrates Significantly Improved Ruggedization Performance
IPC-TR-587 technical report, ‘Conformal Coating Material and Application ‘‘State of the Industry’’ Assessment’ [1] outlines an IPC study of major conformal coating types, coating application
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IPC APEX EXPO 2023
An Efficient and Innovative Cleaning Solution with Low Environmental Impact
Contamination of electronic assemblies can occur at any process steps and can be of different natures such as oxides, organic residues, or dusts. Those contaminations could reduce the reliab
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IPC APEX EXPO 2023
New Resin Systems used to Solve Circuit Board Fabrication Issues
As new materials have been developed over the last few years, including the increasing use of thinner dielectrics and spread glass to help improve electrical performance, new issues have bee
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IPC APEX EXPO 2023
Contributing Factors to the Reliability of Buried Vias in High-Density Interconnect PCBs
In recent years, most research on high-density interconnect (HDI) PCBs focused on microvias. Based on previous test results in the frame of the ongoing research project on HDI PCBs for space
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IPC APEX EXPO 2023
Prediction of Drop Impact Reliability for Electronics Using Finite Element Analyses
This paper presents some of the recent in-situ studies of drop impact reliability for electronic equipment using Finite Element Analyses. The work covers simulation methods, verification wit
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IPC APEX EXPO 2023
Risk Prediction of Electrochemical Migration on Electronic Control Units - A Practical Approach
Reliability testing applying surface insulation resistance (SIR) measurements to materials that are used for electronic devices is a fundamental task in the automotive industry. SIR measurem
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IPC APEX EXPO 2023
Failure Analysis of High-Speed Cables Due to Molecular Degradation of Wire Insulation
Server hardware is often interconnected with high-speed, insulated copper cables to transfer data several meters or more between other servers, network hardware, and storage devices within d
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IPC APEX EXPO 2023
CPH – The Hidden Loss
The surface mount technology (SMT) process is well known and mostly measured in terms of efficiency, cycle time (CT) and first time quality (FTQ). Once the Customer’s needs are fulfilled (de
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IPC APEX EXPO 2023
Synchronizing the Stencil Printing Process for Successful Central Database Recipe Control
This paper will focus on the requirements needed to implement a central database for printer recipes and minimize setup time required to begin production. The SMT process works best the more
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IPC APEX EXPO 2023
Line Controller as Collaborative Agent to Orchestrate Processes and Taking Automation to the Next Level
SMT and electronics manufacturing industry experts are unanimously moving forward to have line controlling and automation in their digital transformation journey. Typical A typical SMT line
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IPC APEX EXPO 2023
Investigation of the Electrochemical Reliability of Conformal Coatings Under High Voltage
The surface insulation resistance (SIR) of conformal coatings was investigated using increased stress by high voltage bias up to 1000V. Test boards had been prepared according to IPC-9202, u
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IPC APEX EXPO 2023
Low Outgassing and Ionic Content, High-Performance Light and Moisture Dual Curable Conformal Coating
Polymeric conformal coatings are used to improve and extend the reliability of printed circuit boards against environmental conditions. There is high interest in using light-curable conforma
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IPC APEX EXPO 2023
Improvement of Via Connection Reliability by Thinning Electroless Copper Plating
In the latest IC substrate PCBs, via holes have downsized and these diameters have minimized below 10μm, which have led to the issues of connection reliability. In a conventional process, ad
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IPC APEX EXPO 2023
Requirements for Soldering Fluxes Research Using the B-53 Test Board
IPC J-STD-004B standard prescribes general requirements for the classification and testing of soldering flux for high qualify interconnections. This standard defines the classification of so
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IPC APEX EXPO 2023
Analysis of Pull Force Test Results for Crimped Connections
Crimped electrical contact reliability is controlled through strict manufacturing processes and verifications, including pull force testing. Cable and wire harness assemblies’ standards prov
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IPC APEX EXPO 2023
The Brave New World of PCB Design Validation – Cloud-Based DFM and Collaboration
Today’s electronics industry is grappling with increasing demand for more customized products, shorter development cycles, supply chain disruptions, and tighter margins. In the PCB manufactu
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IPC APEX EXPO 2023
AI-Based Design for Manufacturing in Selective Wave Soldering
The soldering of THT components through solder waves is a thermal process. However, current design rules, guidelines and guideline catalogs do not map the soldering heat requirement of a sol
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IPC APEX EXPO 2023
A Lower-Temperature Lead-Free Solder Paste for Wafer-Level Package Application that Outperforms SAC305
An In-containing mid-temperature solder paste (MTS) has been developed and successfully used in mobile phone board-stack soldering with a 200°C peak temperature profile [1]. It is now being
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IPC APEX EXPO 2023
Energy Consumption Reduction Using Low-Temperature Solder Alloys
There has been increased interest in reducing energy consumption during SMT assembly over the past few years. Increasingly, the environmental, financial, and regulatory effects have been dem
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IPC APEX EXPO 2023
Using Low CTE Materials to Manufacture Reliable Stacked Microvia Structures
In the last few years there have been concerns in the industry especially in the products requiring high reliability when using microvia structures. As a result many fabricators have been ma
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IPC APEX EXPO 2023
High Density PCB Technology for High Reliability Applications Using Low CTE Material
The space- and other high reliability markets are continuously driven towards an increased use of deeply integrated electronics. The increasing demand for complexity and functionality result
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IPC APEX EXPO 2023
Challenge: Sourcing ELIC Substrates in the U.S.
Every layer interconnect (ELIC) printed wiring boards (PWB) were sourced after D-coupon evaluation per IPC-TM-650 2.6.27B. U.S. and off-shore D-coupons were tested to assess reflow survivabi
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IPC APEX EXPO 2023
Effect of Aging on BGA Solder Strengths & Thermal Cycles for Low Temperature Hybrid Assembly
This paper presents two key aspects of reliability of ball grid array (BGA) technologies: one aspect for high-reliability and the other for commercial applications. For high reliability, it
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IPC APEX EXPO 2023
Selectively Assembling High Value Components Based on Warpage in Order to Improve Reliability
Increasingly larger surface mount components are being developed in today’s SMT industry. With increasing footprints, maintaining acceptable warpage levels through reflow and/or real-world u
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IPC APEX EXPO 2023
Real-time X-ray Video Imaging of Pb-Free Solders Under Simulated SMT Reflow
Raytheon Missiles and Defense, formed a L-Lead (Pb) to LF-Lead-free focus group to understand the metallurgical and manufacturing challenges to transition to a “pure” Pb-free metallurgical s
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IPC APEX EXPO 2023
Integrating Functional High-Speed Testing into the Structural Testing Process in Manufacturing
Mainstream manufacturing testing strategies involve structural tests including optical inspection, structural defect finding, such as opens, shorts, missing and catastrophically defective co
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IPC APEX EXPO 2023
Security, Data Archiving and CI/CD for Quality Inspection in Manufacturing Using Edge Computing
In recent years, Neural-Network based deep learning models has demonstrated high accuracy in object detection and classification in digital image processing. Manufacturing industry has succe
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IPC APEX EXPO 2023
An AI Method for Early Detection of Failures Caused by Corrosion on Components During Assembly - Correlated to Field Failure Analysis Cases
Corrosion is the most dominant failure mode in electronic products. In many cases, the failure seed is corrosion contamination already on the soldering leads before the assembly that propaga
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IPC APEX EXPO 2023
High-Performance Phase Change Metal TIMs
For the last several years, we have seen an increase in liquid metal usage as a thermal interface material (TIM) in the semiconductor industry. The primary reason for this increase is that h
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IPC APEX EXPO 2023
Critical Factors for Minimizing Interfacial Resistance in Thermal Interface Material Applications
Thermal interface material (TIM) is an integral part of thermal management strategies for electronic applications. TIM is commonly used in between a heat generating component (e.g. microelec
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IPC APEX EXPO 2023
A Fully Additive Approach for High-Density Interconnect Printed Circuit Boards
High-density interconnect printed circuit boards (HDI PCBs) technology is evolving to enable further miniaturization and functionality of electronics like smartphones, tablet computers, and
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IPC APEX EXPO 2023
Thermal Stress Reliability of Stacked Microvias Fabricated with a Liquid Metal Ink Semi-Additive Process
Latent reliability issues with stacked filled microvia designs for complex printed circuit boards fabricated using subtractive-etch processes have been well-documented in recent years. This
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IPC APEX EXPO 2023
Chemical and Microscopic Analyses of Laser Microvia Samples
Critical failures were found on laser-drilled microvias on printed wiring boards (PWBs). The copper-filled vias and their corresponding copper landing pads are on the order of 100 microns in
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IPC APEX EXPO 2023
Controlling Recrystallisation in Plated Layers Through the Use of Additives
This work compares the influence of a plating additive that has been applied to a commercially available electroless copper system and how its use impacts the morphology of the overall final
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IPC APEX EXPO 2023
Reliability Impact of Frequent Power Cycles on Base Printed Wiring Boards High Density Packaging User Group (HDP)
The High Density Packaging (HDP) user group has completed a project to evaluate the impact on field reliability of more frequent thermal cycling over more narrow operating temperature ranges
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IPC APEX EXPO 2023